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So, the process took awhile but that was to be expected since I had a little over 3TB on the 4TB RAID0. The copy from TestDisk worked just fine after increasing the cylinders by 6. All data copied off and has been verified working. I attempted to write the partition after copying the data off, just ...

Currently copying the data over one main folder at a time.

I'll post back when it's all done.

Thank you Fiona.

Through the process of elimination I've found that changing cylinders to 486404 will work (an increase of 6 cylinders).

When I do this I can view all directories and files, and that the size values and descriptors seem correct.

Again, I have not written this to disk yet and have only done this as ...

Another quick update:

The cylinders show as 486398, but if I increase them to say 500000 then it doesn't throw the "harddisk too small" issue and I can list my files (with the 'P' option).

I've only done this as a test and have not written anything to the drive as I'm not sure what will happen ...

I tried with Intel type to and that didn't find anything, but I did find part of my problem.

First a little more information for those with the same problem.
This (4) HDD RAID0 array is from my previous motherboard which was also running Intel Raid. I thought I had installed it in this motherboard ...

I have a RAID0 set with 4 hard drives, all 1TB in size. Yesterday one of the drives fell out of the RAID set and became a non-member of the array. I found instructions online suggesting to move the remaining drives to non-members, then recreate the entire RAID array. So that is what I did followed ...